BUG foundry at the Hettstedt site - Aluminium recycling | © iStock-1162353342

Sustainability at BUG: From aluminium recycling to certification

There’s a long tradition of sustainability at BUG. Right from its foundation, our company has been shaped by a fundamental awareness of the environment and the durability of profile systems made from aluminium. These defining pillars now run through all production processes and have been expanded – from design to the reuse of aluminium systems.
Key Account Manager Southern Germany and Austria

When I look at the past, BUG has become synonymous with tradition for me. A partner for trade and crafts in the here and now. And – looking to the future – for innovative, new products that also protect the environment.

Peter Traubeck
Key Account Manager Southern Germany/Austria

Sustainability at BUG: A brief overview

The following are among the most important sustainability initiatives at BUG

Sustainable production

We manufacture all aluminium window sills, closures, and connectors, as well as wood-aluminium windows and weather protection rails for wooden windows, flat roofs, and facades with the aim of conserving resources. We pay close attention to the material cycle, short routes to guarantee “Made in Germany” quality and aluminium recycling.

Certified with the ASI seal

We have been awarded the Aluminium Stewardship Initiative (ASI) seal for companies that work sustainably and responsibly – in ecological, social and economic terms.

Code of conduct

With the STEP-G group of companies, we have set down fundamental principles for the orientation of our holistic approach.

11 Sustainability Goals

We support the Sustainable Development Goals adopted by the United Nations in 2023.

Sustainability certificates

From our green policy for sending letters to our success in the EMAS environmental audit – our certificates are proof of our sustainable practices in all company processes.

Environmental statement

We have drawn up an environmental statement, which can be provided on request.

Environmental projects

We implemented the STEP Grassland project at our location in Vogt with an apiary, an insect hotel, bird nesting boxes and an orchard.

BUG site in Hettstedt - Aluminium ingots for billet production in the foundry
Blank for bolt production
BUG site in Hettstedt - Aluminium scrap in melting furnace for billet production in the foundry
Feeding the scrap into the furnace
BUG site in Hettstedt - Drossing process at the melting furnace in the foundry
Melting furnace in the foundry at the Hettstedt location
BUG site in Hettstedt - Employees in front of the melting furnace in the foundry
Melting furnace operator
BUG foundry at the Hettstedt site - Aluminium recycling | © iStock-1162353342
Tank pours liquid aluminium into the moulds
BUG site in Hettstedt - Employees at the moulds in the foundry
Workers at the moulding machines
BUG foundry at the Hettstedt site - Casting aluminium ingots | © iStock-1166368402
Casting aluminium ingots
BUG site in Vogt - billet store with various ingots
Bolts with various alloys

A look behind the scenes: Sustainability in our production

Consistent “Made in Germany” and “Made for Austria” quality, longevity and weather resistance are what set BUG Aluminium-Systeme apart from others across the added value supply chain. These strengths are what enable us to actively conserve resources and save CO2 throughout the entire process – achievements that would also not be possible without our local and regional partners.

Before production: Focus on material cycles

For us, sustainability and resource conservation starts even before production. We meticulously check the material cycle and technologies we use to develop and produce our sophisticated aluminium systems. That’s because we are acutely aware of their impact on the entire ecological system – from raw materials to manufacturing, finishing and packaging to recycling. We make no compromises when it comes to our high standards of quality, functionality, design, manufacturing and finishing. For us, there is simply no middle ground here.

During production: Made in Germany

We place great importance on a local and value-generating added value supply chain. Short routes within Germany reflect the highest quality of the material used. Through strict quality tests and in close cooperation with our partners, we guarantee nothing less than the highest quality for our aluminium systems.

After production: Aluminium recycling

Existing aluminium window sills, closures and connectors as well as aluminium profiles for wood-aluminium windows, wooden windows, facades and flat roofs can be returned to the material cycle and reused at any time. And all without any loss of quality. At the same time, other raw materials offer great durability, such as the wood used in our wood-aluminium windows

BUG site in Bitterfeld - Bar is placed on a belt for heating with a gripper
The bolt is placed on the belt for heating using a gripper
BUG site in Bitterfeld - Bar is visible in the extrusion press
Warm bolt enters the press
BUG site in Bitterfeld - Cooling the extruded aluminium profile with water
Water cooling of the extruded aluminium profile
BUG site in Bitterfeld - Extruded profile in the outlet
Extruded profiles in the profile outlet
Side view of extruded aluminium window sills from the manufacturer BUG
Cross-section of extruded, unprocessed window sills
BUG site in Vogt - Employee in the further fabrication of extruded aluminium profiles from BUG
Further processing of aluminium profiles from BUG

ASI seal for high sustainability standards

We are particularly proud to have been awarded the Aluminium Stewardship Initiative (ASI) seal and certification. This internationally recognised certification system aims to promote sustainability standards in the aluminium industry. It covers various aspects of aluminium production and supply chain, including:

ASI sustainability standard at BUG - Environmental sustainability

Environmental compatibility

  • Reduction of greenhouse gas emissions.
  • Sustainable management of water resources.
  • Minimisation of the impact on biodiversity.
  • Promotion of recycling and efficient use of resources.
ASI sustainability standard at BUG - Social responsibility

Social responsibility

  • Compliance with labour rights and fair working conditions.
  • Protection of employee health and safety.
  • Respect for the rights of indigenous peoples and local communities.
  • Promotion of equal opportunities and diversity.
ASI sustainability standard at BUG - Economic sustainability

Economic sustainability

  • Transparent and ethical business practices.
  • Risk management and long-term economic stability.
  • Responsible procurement and supply chains.

REACH and RoHS compliance for high environmental and safety standards

Our commitment to sustainability includes compliance with REACH and RoHS regulations. These EU directives ensure that our products are free from harmful chemicals and comply with the highest environmental and safety standards. By strictly adhering to these regulations, we not only protect the environment, but also the health of our partners and employees. Sustainable and compliant solutions offer a secure future.

We hereby confirm the conformity of the product services applied and delivered by the STEP-G Group under the BUG Aluminium-Systeme brand. Download the Declaration of Conformity now.

The BUG Code of Conduct

We have drawn up a comprehensive Code of Conduct in the STEP-G Group. This code represents the fundamental principles for the orientation of our holistic approach within the scope of our business activities. We at BUG Aluminium-Systeme assume responsibility for our impacts on the global economic and holistic environmental system and in the STEP-G group of companies. We are dedicated to a sustainable future in all of these areas.

Download our Code of Conduct now.

Our sustainability certificates

We don’t just talk about sustainability; we strive to actively implement it. In addition to the ASI seal and ASI certification, we are the proud recipient of other important sustainability seals, such as the EMAS certificate. The EMAS certificate (Eco-Management and Audit Scheme) is a voluntary standard for environmental management and auditing established by the European Union that helps companies and organisations improve their environmental performance. It goes beyond other standards such as ISO 14001 as it imposes additional requirements for transparency and environmental performance.

Download our sustainability certificates now.

STEP-Grassland project with showcase

Pure nature: The STEP grassland projects

As part of the STEP-G group of companies, we launched our STEP Grassland project at our location in Vogt a few years ago. In addition to an apiary, we also have an insect hotel, which has become a familiar haunt of wild bees, offering them a much-needed refuge.

Our orchard is also developing beautifully and our bees have been busy pollinating the flowers. We are looking forward to our first small harvest of fruit and honey. Our bird nesting boxes have also proved to be popular among local birds, with some of the first hatchlings having already emerged.

We are proud that our STEP Grassland project has permitted us to play an active part in the conservation of animal and plant species and in the preservation of nature and the environment.

Our 11 sustainability goals

Good health & well-being

  • The most important resources within BUG are health and resilience. We invest in the maintenance and promotion of health and resilience so that we will be prepared for the challenges of the world in the future, so that we can act quickly and so that we can respond flexibly and rapidly to the highly dynamic development of the working environment.
  • A health-focused management team and well-trained staff ensure maximum performance without compromising on safety and health.
  • Our appreciative working environment promotes a positive working atmosphere and cooperation. Transparent information flow and open, active communication at eye level are fundamental to creating a positive working atmosphere.
  • To realise the great potential of the people in the company, we promote our managers and employees from the outset.
  • Occupational health and safety is firmly integrated into all phases and procedures of our processes and our work system.
  • Group-wide standardised and software-supported health-safety-environment processes lead to continuous improvement in health, sustainability and working environment performance.
  • Protecting the health and safety of all employees and visitors is a top priority. Each and every one of us must perform our activities safely and carefully to prevent accidents and impairments to health. BUG, together with STEP-G, has resolved to design employees’ workplaces so that they are safer and healthier in all respects. Continuous analyses provide the basis for safe machine systems, technical procedures and work processes. The health and safety of employees during their free time is another area we continue to focus on. It is the reason action and support programs are an integral part of BUG.

Quality education

  • Irrespective of gender, background or other personal factors, we support and develop our specialist personnel and managers. We strive to continually offer training and further education opportunities.
  • We are a long-standing and experienced training enterprise. We offer apprenticeships and further training programmes and are keen to give youngsters the chance to grow with us.
  • The training we provide is highly specialised, our goal being to pass on our knowledge to employees and business partners.

Gender equality

  • Together with STEP-G, we at BUG are committed to equal opportunities and personnel development.
  • One of our most important goals in terms of gender equality is to support the people in our company on an equal level and to encourage women to take up technical professions.

Affordable & clean energy

  • BUG product solutions make an important contribution to improvement, protection of the building envelope, upgrading and the sustainability of every building object. This also results in an improvement in energy efficiency gegeben.
  • The constant further development measures in our production and continuous improvements in our energy efficiency boosts our competitiveness, which in turn secures jobs. This supports our goal of affordable and clean energy.

Decent work & economic growth

  • As part of our health management within the STEP-G group of companies, our staff benefit from extras such as sports programmes, gyms, health days and other events.
  • For us, creating and improving decent workplaces is second nature. We take our social responsibility seriously and have thus anchored our goals in the EMAS environmental statement. Our code of conduct, which we share with STEP-G, demands the same commitment from our suppliers.

Industry, innovation & infrastructure

  • Our product solutions and technologies form the basis for sustainable technological development across the added value supply chain. Innovations for windows, facades and roofs with conservatories and roofing, protection and durability as well as the recyclability of our solutions are the prerequisite for a sustainable product life cycle.
  • The continuous optimisation of our processes as well as machines and systems contribute to resource conservation and the reduction of greenhouse gases.
  • BUG’s decentralised structure and close integration into the STEP-G group of companies ensures customer-oriented supply, customer-centric service and sustainable industrialisation.

Sustainable cities & communities

  • Our product solutions for efficient building and real estate construction as well as renovations make an important contribution to the protection and upgrading of the building envelope in the construction sector. With our innovative system solutions, we offer BUG a significant contribution to sustainable housing construction and renovation in cities and municipalities.
  • Through the STEP-G group of companies, we offer solutions for efficient urban mobility. Our products facilitate lightweight construction in the transport industry for road, rail and air traffic and thus play an important part in ensuring local sustainability. Lightweight construction solutions from STEP-G allow us to drive forward progress in transport, from which BUG also benefits.
  • Energy and noise emissions are reduced by our aluminium components installed as a system solution.
  • We support our partners in communal housing construction with targeted campaigns. How we create sustainable value for society.
  • For example, we donate money and resources to provide disadvantaged families with IT equipment.

Responsible consumption & construction

  • The highest requirements for sustainable product solutions, which are manufactured using sustainable production methods, ensure maximum eco-efficiency.
  • Our integrated management system complies with EMAS III Directive (EC) No. 1221/2009. This determines our sustainable, energy-efficient and eco-friendly operations at al levels.

Climate action

  • We have read the signs of our times. Our goal is to become CO² neutral by 2030 through various projects. We are a reliable partner for our customers, helping them to achieve or even exceed their goals.
  • We support the goals of the Paris Climate Agreement and want to exceed the requirements of society, the country and customers.
  • Other pillars of our sustainability goals are energy saving and strict emissions management.
  • We are a competent partner for carbon-neutral mobility and sustainable product solutions for the construction sector. Many of our solutions are used in state-of-the-art and sustainably renovated buildings.

Life on land

  • Biodiversity is an important topic for BUG and the entire STEP-G group of companies. A constant source of pleasure is the activity in our nesting boxes and in the honey harvested by our own bees.
  • We also enjoy the extensive biodiversity of various plants at our locations.

Peace, justice & strong institutions

  • The STEP-G Legal Compliance System forms the basis for our consistent, uncompromising adherence to statutory regulations and also internal regulations which go even further.
  • We also expect this commitment from our supply chain. We therefore also pass these on to our suppliers via the Code of Conduct.
  • We have established a confidential reporting system in accordance with the Whistleblowing Policy, which provides every employee with a safe opportunity to report any deviations and non-compliance within the company.
Gesticulating male sales person in a black BUG T-shirt explaining something to two customers in front of a bunch of window sills
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